CRYOGENIC TANKS

CRYOGENIC TANKS

History of Isotank

Liquids play a significant role in human life. Water, oil, gasoline, petrochemical products, pesticides, etc., are all used in liquid form. As a result, humans must transport liquids just as they do with common solid goods.

In the past, there was little distinction between transporting liquids and solids. In other words, liquids were packaged in specific barrels, and these barrels were then loaded. However, due to the difference in the physical state of liquids, this method carried high risks. Among these risks, the potential for liquid leakage was one of the most significant. Moreover, liquids have high fluidity, making it practically impossible to rely on traditional methods of liquid transportation. Any shaking, in the case of flammable liquids, could potentially cause danger.

With the increasing need for the transportation of essential consumable liquids in industries, the world eventually required a new technology. The main considerations in this technology were ease of liquid transportation, safety, and fast transportation, similar to other goods.

In 1965, ISO tanks were first used for liquid transportation via rail. By 1970, this technology had been adopted for road transportation, and gradually, ISO tanks became the best method for liquid transport.

What is an ISO Tank and What Technology Does It Use?

To better understand ISO tanks, keep these three points in mind:

  1. Liquids are fluid – Transporting liquids is harder and, in many cases, more dangerous than transporting solid materials.
  2. There is always a potential for liquid leakage.
  3. Many liquids used in transportation and logistics are industrial and flammable.

Many cryogenic materials (extremely cold) have very low boiling points (e.g., liquid nitrogen has a boiling point of -196°C). The ISO tank attempts to address these transportation needs and find solutions. You may not realize it, but you have often seen ISO tanks up close and passed by them.

An ISO tank is a type of specialized liquid transport container capable of neutralizing the power of fluids. These tanks have very good insulation. In other words, these tanks are specifically designed for transporting liquids, ensuring that there are no leaks.

ISO tanks are also designed in such a way that the three elements of the fire triangle (fuel, oxygen, and heat) do not come into proximity. In regular ISO tanks, efforts are made to eliminate heat from the system. Some professional types of ISO tanks even use vacuum technology in addition to heat insulation. ISO tanks enable rapid, safe, and easy transport of liquids by rail, sea, air, and road.

What Materials Are Transported by ISO Tank Containers?

Some of the materials transported using ISO tank containers include:

  • Water
  • Various food products (such as alcoholic beverages, condensed milk, fruit juices, etc.)
  • Molasses (a syrup-like substance derived from sugar beets, sugarcane, etc.)
  • Oils and petroleum products
  • Chemicals (e.g., solvents)
  • Fuels
  • Pesticides
  • Acids
  • Cryogenic gases (liquid oxygen, liquid argon, liquid nitrogen)

Types of Liquid Transport Methods:

  1. Transporting by barrels and shipping via container ships
  2. Bulk transport using bulk tanker ships
  3. Transport using ISO tanks and container ships
  • Transport by barrel and shipping by container and container ship
  • Transport in bulk and by bulk tanker
  • Transport by isotank and container ship

Transporting Gas:

Gas is transported in two ways:

  1. By ISO tanks and container ships
  2. In bulk with bulk tanker ships

Shipping bulk liquids via bulk tanker ships requires specific conditions, such as facilities for loading, unloading, and storing bulk liquid cargo at both the origin and destination ports. Not all ports have these facilities. Therefore, the easiest and most cost-effective method for transporting liquids and gases is via ISO tank.

What Are ISO Tank Containers Made Of?

ISO tanks are made up of the following components, and depending on the type of ISO tank, some of these components may be added or omitted:

  • A cylinder-shaped tank with a stainless steel frame
  • Upper valve
  • Drain valve at the top
  • Drain valve at the bottom
  • Inlet valve at the top (these valves may vary depending on the type of gas or liquid and pressure within the tank)
  • Ladder
  • Upper walkways (for easier access)
  • Thermometer (critical for transporting temperature-sensitive food and pharmaceuticals)
  • Heat delivery systems with steam or electric heating
  • Electrical board (for temperature control, monitoring, and issuing commands to control temperature and pressure inside the tank)
  • Identification plate (containing information about the container, origin, destination, etc.)
  • Baffles to control liquid flow

Technology Behind ISO Tank Construction:

Inside the ISO tank, metal plates are designed and positioned at specific intervals to discharge and control the fluid’s flow. However, keep in mind that this is the fundamental idea behind ISO tank technology. Newer models of ISO tanks have seen significant advancements, utilizing various methods in different ways.

Depending on the type of fluid transported, ISO tanks use specialized technology. For example, a fluid may require a high temperature to ignite, and friction temperature will not affect it. On the other hand, a fluid may react even at the slightest temperature. Therefore, each type of fluid, based on its specific properties, may benefit from different technologies. However, the key point is that the majority of ISO tank technologies stem from one fundamental concept, which has been explained above.

Advantages of ISO Tanks:

  1. ISO tanks are cost-effective as they can be easily transferred between rail and road and onto ships, making the process efficient.
  2. ISO tanks allow for liquid transport via rail and sea, which is less risky compared to road transport and reduces the risk involved.
  3. These containers are very safe, as the internal body is made of seamless stainless steel, and the outer layers are made of carbon steel. They also have high resistance to various temperatures, pressures, and potential impacts during transport.
  4. ISO tanks can maintain a constant temperature for temperature-sensitive goods, making them suitable for transporting pharmaceutical and food products.
  5. To save space, ISO tanks can be stacked, making storage and handling easier.
  6. These containers require no additional packaging.
  7. Due to compliance with all standards, ISO tanks have minimal risk of leakage, and transporting via them is easier, making them environmentally friendly. If you care about preserving the environment, this method is highly recommended.
  8. Their easy installation allows for operations to be carried out without requiring specialized knowledge.
  9. The top and bottom discharge valves provide versatile loading and unloading options.

Types of ISO Tank Containers:

  1. Baffle Tanks: These are designed for products with high specific gravity. The tank must not be filled more than 80%. They have perforated plates to allow fluid movement between the plates, controlling liquid movement within the tank.
  2. Lined Tanks: Used for highly pure or corrosive liquids, these ISO tanks have linings made of materials like Teflon, rubber, or phenolic resin, depending on the type of liquid they carry.
  3. Heated Tanks: Used for liquids that need to be heated either during transport or upon arrival. These tanks have steam, hot water, or electric heating systems.
  4. Refrigerated Tanks: Certified for transporting pharmaceutical products, fruit juices, milk, and other temperature-sensitive products. Cooling is done using refrigerants or artificial oils around cooling coils.
  5. Gas Tanks: These tanks have a layer of zinc inside and stainless steel on the body and are used for transporting fuels.

In another classification called T-Coding, tanks are divided based on the minimum pressure they must withstand and the thickness of the tank walls. Based on this, the codes are:

  • T1 & T2: Thickness of 6 mm, withstand a minimum pressure of 1.5 bar.
  • T3 to T5: Thickness of 6 mm, withstand a minimum pressure of 2.65 bar.
  • T6 to T10: Thickness of 6 mm, withstand a minimum pressure of 4 bar.
  • T11 to T14: Thickness of 6 mm, withstand a minimum pressure of 6 bar.
  • T15 to T22: Thicknesses of 6, 8, and 10 mm, withstand a minimum pressure of 10 bar.
  • Other types such as T50 and T70 also exist, and they must withstand different pressures depending on the gas and its type.